Carbonizer (Carburizer) — High-Purity Carbon Additive for Steelmaking
Carbonizer

Carbonizer (Carburizer) — High-Purity Carbon Additive for Steelmaking

Premium-grade carbonizer with fixed carbon content of 98.5%+ and ultra-low ash content below 0.5%, engineered for precise carbon adjustment in steelmaking and casting processes. Ensures rapid carbon dissolution and uniform distribution in molten steel.

Specifications

Fixed Carbon
≥98.5%
Ash Content
≤0.5%
Volatile Matter
≤0.8%
Sulfur
≤0.05%
Moisture
≤0.5%

Features

  • Ultra-high fixed carbon content ensures maximum carbon yield and minimal slag generation during the carburization process
  • Low ash and sulfur content prevents contamination of molten steel, reducing the need for additional desulfurization steps
  • Rapid dissolution rate in molten steel allows for precise carbon targeting with minimal processing time
  • Consistent granule sizing ensures uniform feeding and predictable absorption rates in ladle and furnace applications

Applications

Carbon adjustment in electric arc furnace (EAF) steelmaking to achieve target carbon content in final steel gradesCarburization of molten iron in induction furnace operations for cast iron and ductile iron productionRecarburization during ladle treatment to compensate for carbon loss during refining and degassingSupplementary carbon addition in basic oxygen furnace (BOF) end-point temperature and composition control

Industries

SteelmakingFoundry and CastingIron Metallurgy

Carbonizers are indispensable additives in modern steelmaking, serving as the primary means of adjusting carbon content in molten steel to meet precise grade specifications. Our premium carbonizer is produced from carefully selected petroleum coke and graphite sources, processed through high-temperature calcination to achieve fixed carbon levels exceeding 98.5% with ash content consistently below 0.5%. This exceptional purity translates to a carbon absorption rate of 92–95% in typical ladle furnace conditions, significantly reducing material waste and ensuring predictable carburization outcomes.

In electric arc furnace (EAF) operations, carbonizer is typically added during the meltdown and refining phases to compensate for carbon oxidation losses. The material’s rapid dissolution kinetics—achieved through controlled particle sizing between 1–5 mm—allow metallurgists to make fine adjustments to carbon content within tight tolerance bands, typically within +/- 0.02% of the target specification. For foundries producing ductile iron, consistent carbon recovery is critical for achieving the required carbon equivalent (CE) values that govern nodular graphite formation and mechanical properties in the final casting.

Quality-conscious steel mills demand carbonizers with sulfur content below 0.05%, as excessive sulfur can lead to hot shortness in finished steel and necessitate additional desulfurization treatments. Our product undergoes rigorous quality control at every production stage, including X-ray fluorescence (XRF) analysis and fixed carbon determination using the combustion method, ensuring each batch meets the stated specifications. The material is packaged in moisture-proof bags to prevent humidity absorption during storage and transport, preserving its performance characteristics from warehouse to furnace.

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Cases

Cored Wire Feeding Solution for Alloy Steel Producer
Specialty steel producer

Cored Wire Feeding Solution for Alloy Steel Producer

Challenge: The producer needed precise vanadium and carbon additions via cored wire injection but faced inconsistent wire quality that caused feeding jams and inaccurate dosing.
Solution: We supplied uniform-diameter cored wire with verified core content and consistent coating thickness, along with technical guidance on injection parameters.
Result: Wire feeding reliability improved to 99%+, alloy recovery rates increased, and the producer achieved tighter composition control in their vanadium-microalloyed grades.
cored wirealloy steel
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GPC Recarburizer Supply for a European EAF Steelmaker
European EAF steelmaker

GPC Recarburizer Supply for a European EAF Steelmaker

Challenge: The steelmaker needed a consistent supply of low-sulfur, low-nitrogen graphitized petroleum coke (GPC) recarburizer for short-cycle electric arc furnace operations, where unreliable carbon pickup and variable particle size were driving off-spec heats and excess off-gas carbon losses.
Solution: We aligned the specification on fixed carbon, sulfur and nitrogen limits and particle size, set a rolling delivery schedule with buffer stock near the mill, and provided lot-level chemistry documentation for each shipment to support charge control.
Result: Carbon uptake became predictable heat-to-heat, reducing recarburizer over-addition by roughly 15% and cutting off-gas carbon losses, while off-spec heats from carbon deviation dropped to near zero across the supply period.
recarburizationeaf
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